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'False' engagement of tipping hooks on 'builders' skips

Health and Safety Executive - Safety Notice
Department Name: Operational Strategy Division- Manufacturing Sector (Waste Management and Recycling)
Bulletin No: OPSTD 9-2010
Issue Date: 19 November 2010
Target Audience: Construction; Manufacturing - general; Transport - Road; Other - Waste and recycling industry, skip hire: site operators, managers and drivers
Key Issues: Potential for unexpected release and hazardous uncontrolled swinging of the skip and overbalancing of the skip lorry. This can occur when the tipping hooks fail to engage with the catch bar on the skip but temporarily snag on a lip protruding from the base of the skip instead. During tipping the hooks are pushed off the lip which releases the skip causing it to swing, the momentum of which may cause the front of the lorry to lift and may result in the lorry overbalancing. Skips should be examined and modified as applicable so as to ensure the hooks engage only on the catch bar.

Introduction:

Skip containers are used widely across the waste and recycling industry.

This safety notice highlights a potential danger whereby fabrication of the skip can result in a lip on which tipping hooks may 'falsely' engage and provides advice on corrective actions.

Background:

It is a common arrangement for skips to be suspended by four chains attached in pairs to two loading arms on the lorry which straddle the skip. The loading arms are hydraulically actuated such that they either rotate forwards to lift the skip onto the lorry or backwards to off-load the skip onto the ground.

To tip-out a skip, the process is similar to off-loading except that a pair of tipping hooks, which are mounted towards the rear of the bed of the lorry, are raised and as the skip is pulled over them they engage on the tipping bar on the end of the skip near its base. As the lifting arms continue to rotate, the hooks hold the front end of the skip such that it begins to rotate and eventually reaches a near vertical position causing the load to slide out of the skip (see photograph 1)

There are no nationally established standards (e.g. British Standards) for the manufacture of this type of skip which are generally fabricated from steel plate. Often the base plate extends beyond the end plates producing a lip. A hazardous situation can occur if the tipping hooks fail to engage with the tipping bar but instead 'snag' on the lip (see photograph 2). This false engagement of the hooks is not necessarily visible from the operating position and, superficially, will behave like a proper engagement until an angle of tipping is reached whereby the hooks are pushed off the lip.  When the skip is no longer restrained it will swing-out over the back of the lorry, the momentum of which could lift the front of the lorry off the ground.

The potential for the lorry to overbalance is increased where there are shortcomings in the deployment, positioning or function of the stabilisers.

The immediate risk is to the operator because of their close proximity due to the controls being typically positioned at one side of the lorry.

Although there is not a nationally established standard, the Container Handling Equipment Manufacturers (CHEM) Association have produced a technical standard TS14 "Standard Specification for Skip Containers" which manufacturers should find useful. In section 4.6.3 it states, "There must be no projection of the base plate in the area of the tipping hook engagement with the tipping bar thus preventing inadvertent hooking on the skip."

Action required:

Relevant legal documents:

References:

Further information:

Health and Safety Executive
Manufacturing Sector (Waste Management and Recycling Team)
Ty Glas
Llanishen
Cardiff
CF14 4SH
Website: Waste management and recycling

Container Handling Equipment Manufacturers Association (CHEM)
David Buxton, Honorary Technical Secretary
3 Berry Close
Faringdon
Oxfordshire
SN7 7FL

Email: enquiries@chem.uk.com
Tel: 01367 244992
Website: CHEM - Container Handling Equipment Manufacturers Association (http://www.chem.uk.com)

General note:

Please pass this information to a colleague who may have this Product/ Equipment or operate this type of system/process.

2013-03-05