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Steel firm sentenced after worker killed by crane

A West Midlands steel company has been ordered to pay more than £146,000 in fines and costs after one of its employees was crushed to death by a 15-tonne crane.

Wilfred Williams, 57, of Tividale, Warley, was carrying out maintenance on an overhead travelling crane at C Brown & Sons (Steel) Ltd in Dudley when the incident occurred on 27 May 2011.

He was working six-and-a-half metres from the ground and stepped from the gantry he was working on to the rail of an adjacent crane and sat down. At this point the neighbouring crane was moved by an operator who had not seen Mr Williams and he was crushed against an upright stanchion.

An investigation by the Health and Safety Executive (HSE) found Mr Williams and a fellow maintenance worker had accessed the cranes via a cherry picker. The second worker remained in the basket while Mr Williams stepped onto the rail of the crane he was fixing.

He wasn't wearing a harness, there was no other fall protection, and there was no safe system of work at height to prevent crush injuries or falls

Wolverhampton Crown Court was told today (19 Dec) that an approved code of practice on working with lifting equipment makes specific reference to proximity hazards and states: "Where anyone is working near the wheel tracks of an overhead crane, the crane should not be allowed to approach within six metres of them if they would be liable to be struck by it".

The court heard no measures had been taken by the company to isolate the other cranes in the bay where work was taking place, or in the adjacent bay. There was also nothing to prevent their approach to those working on the rails.

C Brown & Sons (Steel) Ltd, of Pedmore Road, Dudley, was fined £120,000 after pleading guilty to breaching Section 2(1) of the Health and Safety at Work etc. Act 1974. No penalty was imposed for a separate breach of the Work at Height Regulations 2005. The company was also ordered to pay £26,552 in costs.

Speaking after the hearing HSE inspector Angela Gallagher said:

"This tragic incident, which has had a devastating effect on Mr Williams's family, was entirely preventable.

"The requirement to prohibit cranes from approaching within six metres of any person working on or near the wheel tracks of the crane stretches back to the Factories Act 1961, yet the company failed to put in place sufficient measures to address this risk.

"Documents show the company had been aware of the risks for some time. A system to prevent falls from height - a line system whereby workers wearing a harness could clip onto the line - was being considered and an order was about to be placed at the time of the incident. However, the company had not put interim measures in place to prevent falls nor adequately assessed the risk of maintenance staff being crushed by moving cranes.

"The risks of working at height, especially around cranes, are very real and companies must have safe work procedures in place and train employees to use them. They myst also have appropriate management systems in place to ensure they are followed."

For more information on preventing falls from height visit: www.hse.gov.uk/falls

Notes to editors

  1. The Health and Safety Executive (HSE) is Britain's national regulator for workplace health and safety. It aims to reduce death, injury and ill health. It does so through research, information and advice, promoting training, new or revised regulations and codes of practice, and working with local authority partners by inspection, investigation and enforcement. www.hse.gov.uk
  2. Section 2(1) of the Health and Safety at Work etc Act 1974 states: "It shall be the duty of every employer to ensure, so far as is reasonably practicable, the health, safety and welfare at work of all his employees."
  3. Regulation 6(3) of the Work at Height Regulations 2005 states: "Where work is carried out at height, every employer shall take suitable and sufficient measures to prevent, so far as is reasonably practicable, any person falling a distance liable to cause personal injury."

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Updated 2012-12-20