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Offshore industry warned over 'not good enough' safety statistics

The offshore oil and gas industry has been warned about its safety record as new statistics show increases in major injuries and unplanned hydrocarbon releases.

Figures released by the Health and Safety Executive (HSE) show that there were 50 major injuries reported in 2009/10 − up 20 on 2008/09 and higher than the average of 42 over the previous five years. No workers were killed during activities regulated by HSE for the third year running.

The combined fatal and major injury rate almost doubled to 192 per 100,000 workers in 2009/10 compared with 106 in 2008/09 and 156 in 2007/08.

A marked rise was also recorded in 2009/10 of the combined number of major and significant hydrocarbon releases, regarded as potential precursors to a major incident, with a provisional total of 85. There were 61 in 2008/09 − the lowest since HSE began regulating the industry.

In 2009/10 there was a significant reduction in the minor over-three-day injury rate, maintaining a downward trend - 414 workers per 100,000 reported an injury, compared with 496 in the previous year.

443 dangerous occurrences were reported, 34 fewer than in 2008/09. The main types reported were hydrocarbon releases (42%), failure of equipment offshore (23%) well-related incidents (6%) and failures relating to lifting operations (9%).

Said Steve Walker, head of HSE's offshore division:

"I am pleased to see no fatalities for a third consecutive year in the areas we regulate, but the fact that 17 workers tragically died in other offshore related travel incidents in the year is a stark reminder that hazards are ever present offshore.

"Although the overall numbers of injury and dangerous occurrences are comparatively low, considering a workforce of almost 27,000 and the numbers of rigs and the continuous operations undertaken, this does not excuse the fact that the fatal and major injury rate has almost doubled. This year's overall health and safety picture is simply not good enough. The industry has shown it can do better and it must do in future.

I am particularly disappointed, and concerned, that major and significant hydrocarbon releases are up by more than a third on last year. This is a key indicator of how well the offshore industry is managing its major accident potential, and it really must up its game to identify and rectify the root causes of such events

"We will continue to take a tough line on companies who put their workers at risk. The challenge to improve safety will be ever greater as more offshore installations exceed their original design life. Our new inspection initiative will check safety management plans to ensure ageing is being taken into account, but the responsibility for getting safety right in the first place rests where it always has - with the duty holders."

Notes to editors

  1. The offshore statistics bulletin is available at http://www.hse.gov.uk/offshore/statistics.htm
  2. The Offshore Safety Statistics Bulletin is designed to show provisional headline figures before a more detailed statistical analysis is published in October. It records fatalities, reportable injuries, occurrence of ill health and dangerous occurrences reported to HSE between 1 April 2009 and 31 March 2010 under the Reporting of Injuries, Diseases and Dangerous Occurrences Regulations 1995 (RIDDOR)
  3. Though related to the offshore oil and gas industry, incidents occurring in marine and transport activities are not regulated by HSE. Therefore, the loss of two crew and 14 offshore workers on a helicopter flight returning from the Miller platform to Aberdeen on 1 April 2009 and the death of one worker killed in a lifting related incident on a diving support vessel when in transit, though noted by HSE will not appear in the organisation's statistics.
  4. Headline statistics (based on provisional figures for 2008/09)
    • the main causes of major injuries were related to slips/trips/fall (26), being trapped or struck by moving objects (11), or injuries associated with lifts/pulls/pushes/swinging of loads (5), accounting for 83% of the total;
    • 11 major injuries were to the foot, ankle or lower limb and 26 major injuries were to the upper limb. Upper limb includes finger/thumbs, hand, wrist and rest of upper limb.
    • 27 major injuries were due to fracture. Fractures to fingers, thumbs or toes are normally classed as over-3-day injuries and not as major injuries.
    • The number of reported over-3-day injuries has reduced this year by 30 to 110 (21.4% fall) and continues the downward trend since 2006/07.
  5. For more information on the ageing installations inspection programme (KP4) visit: www.hse.gov.uk/press/2010/hse-offshoreinspection.htm
  6. While this bulletin presents statistics on reportable events that occurred on installations operating in the UKCS in 2009/10 on offshore work related activity regulated by HSE, HSE is monitoring the situation in the Gulf of Mexico following the fatal explosion on the Deepwater Horizon drilling rig in May 2010. More information can be found at www.hse.gov.uk/offshore

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Updated 2010-08-24