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Guidance on ‘as low as reasonably practicable’ (ALARP) decisions in control of major accident hazards (COMAH)

(SPC/Permissioning/12)

Purpose

The HSE document "Reducing Risks Protecting People" ( R2P2) was republished as an information document on the 13th December. The purpose of that document is to address external stakeholders about HSE`s approach to regulatory decision making. This is accompanied by the so called "ALARP Suite" comprising three documents; Principles for Regulators, Good Practice and Design which give guidance to HSE staff. Each part of HSE will be expected to provide supplementary sector specific guidance to support implementation. This document aims to give interim guidance specifically on ALARP demonstrations in the COMAH context and an outline of further work. This guidance should be read in the context of the policy document (SPC/Permissioning/09) together with a new generic safety report assessment guide (SRAG) revised in the light of experience in assessing safety reports (to follow).

Legal background

Existing guidance

Principle 1

"HSE starts with the expectation that suitable controls must be in place to address all significant hazards and that those controls, as a minimum, must implement authoritative good practice irrespective of situation based risk estimates".

Principle 2

"The zone between the unacceptable and broadly acceptable regions is the tolerable region. Risks in that region are typical of the risks from activities that people are prepared to tolerate in order to secure benefits in the expectation that

the nature and level of the risks are properly assessed and the results used properly to determine control measures;

the residual risks are not unduly high and kept as low as reasonably practicable (the ALARP principle); and .

the risks are periodically reviewed to ensure that they still meet the ALARP criteria, for example, by ascertaining whether further or new controls need to be introduced to take into account changes over time, such as new knowledge about the risk or the availability of new techniques for reducing or eliminating risks."

Principle 3

"both the level of individual risks and the societal concerns engendered by the activity or process must be taken into account when deciding whether a risk is acceptable, tolerable or broadly acceptable’ and ‘hazards that give rise to …. individual risks also give rise to societal concerns and the latter often play a far greater role in deciding whether risk is unacceptable or not".

ALARP demonstration requirements

  1. the societal risks can be shown (subject to uncertainty) to be broadly acceptable, e.g. by use of an approximate risk integral [1] (ARI) or other societal risk methodology; and
  2. no group, or individual, is subject to relatively high individual risks that are not ALARP.

Intolerable risk

Clearly, if the risk is in this region (whether for individual or societal risk) then ALARP cannot be demonstrated and action must be taken to reduce the risk irrespective of cost.

"Tolerable if ALARP" Risk

If the risks fall in this region then a case specific ALARP demonstration is required. The extent of the demonstration should be proportionate to the level of risk.

Broadly acceptable risk

If the risk has been shown to be in this region, then the ALARP demonstration may be based on adherence to codes, standards and established good practice. However, these must be shown to be up-to-date and relevant to the operations in question.

This is shown diagrammatically in Figure 1.

Figure 1 : Types of ALARP Demonstration

Q1 "What more can I do to reduce the risks";

The answers to this question are qualitative in nature. The operator should look systematically at the risks from his operations and draw up, in a proportionate way, a list of measures which could be implemented to reduce those risks. Only in a minority of circumstances will there be nothing further that the Operator could do without shutting the plant down completely. Operational Policy Unit (OPU)4 have initiated research work to produce a database of risk reduction measure to assist assessors in determining if anything more might be done. However, the need to act is determined by answering the second question.

Q2 "Why have I not done it"

The answer to this question may be qualitative or quantitative in nature depending on the predicted level of risk prior to the implementation of those identified further measures. Whichever way the question is answered, if the measure is "prima facie reasonable", based on engineering considerations, and it cannot be shown that the cost of the measure is grossly disproportionate to the benefit to be gained, then the Operator is duty bound to implement that measure.

Proportionality decisions

Proportionate risk assessment

Risk criteria

Individual risks

These are illustrated in Figure 2.

Figure 2 : R2P2 Individual Risk Criteria

Societal risks

Risk assessment rigor

Figure 3: Types of Risk Assessment

Risk Matrices & their use in COMAH Safety Reports

Risk Matrix (Illustrative)

Likely > 10-2

Intolerable

Intolerable

Intolerable

Intolerable

Intolerable

Unlikely 10-4 - 10-2

Tolerable (Intolerable if Fatality >10-3)

Tolerable (Intolerable if Fatality >10-3)

Intolerable

Intolerable

Intolerable

Very Unlikely 10-6 - 10-4

Tolerable

Tolerable

Tolerable

Tolerable

Intolerable

Remote 10-8 - 10-6

Broadly Acceptable

Broadly Acceptable

Tolerable

Tolerable

Tolerable

 

Single Fatality

2-10 Fatalities

11-50 Fatalities

50-100 Fatalities

100+ Fatalities

Proportionate ALARP demonstration

A tool for combined ALARP determination using Societal Risk (ARICOMAH)

The tool can be used to make judgements on proportionality for i), ii) and iii).

Figure 4: Societal Risk Criteria

Decisions by assessment teams that ALARP has been demonstrated

Differences of opinion will arise and these should be resolved at the appropriate management level.

Work in progress

Risk Reduction Measures (RRMs) database

Calculation of Nmax

Calculation of fNmax

Failure frequency (RISKAT or site-specific)

    * conditional plume probability

        * weather and wind speed probability

            * wind rose bias factor

                * population distribution factor.

Distribution of ARICOMAH Software

CBA guidance

Guidance on gross disproportion

Figure 5: Change of Proportion Factor with Risk

Review of Relevant Good Practice (RGP) for HID sites

Guidance on Lines of Defence analysis

Demonstration frameworks

Flowsheet approach

Stepwise approach

Further information

For further information, please contact CD2.4, St Anne’s House, Bootle (0151 951 4062).

(Exemption 13 applies to section A1.3 of Annex 1: Commercially confidential information)

Figure 6: ALARP demonstration flow sheet

Figure 6: ALARP Demonstration Flow Sheet


ANNEX 1: guidance on proportion factors

A1.1 Work by RAPU and ESAU

Le Guen, Hallett and Golob produced a paper on the "Value of preventing a Fatality" which was circulated to HSE Board members and presented to the Risk Assessment Liaison Group (RALG) (RALG/Sep00/03). That paper discussed the ratio of the cost of preventing a fatality (CPF) to the value of preventing a fatality (VPF). The starting point for VPF was taken to be the DETR figure of approx. £1m used in new road schemes. Other values of VPF were then described. These were 2 x DETR for deaths from cancer and 3 x DETR for some aspects of railway safety. It is HID OPU4’s contention that the values of 2 and 3 represent proportion factors (PF) similar to those described in Section 8F earlier.

The paper also examined the implied ratios of CPF to VPF in a number of CBAs (and RIAs) carried out prior to the implementation of a number of sets of regulations. Part of that table is reproduced below. To this has been added a column reflecting a estimate for the number of people who may be affected in any given incident controlled by the relevant Regulations (taken from, or implied by, the text in the Board paper):-

Regulations

Year

CPF/VPF (or PF)

Nmax?

Control of Legionellosis Regs. And ACOP

1990

2.6 - 8.5

6

Gas Safety (Management) Regs.

1996

1.4 - 1.7

1 to 2

Adventure Activities Licensing

1996

5.4

>2?

Confined Spaces

1996

1.0 - 2.2

1 to 2

Railway Safety

1999

7.1 - 10.5

Approx. 30?
(Ladbroke Grove)

Whilst in no way definitive, the above data could be seen to show an increase in PF with increase in numbers affected.

A1.2 DNV Offshore Guidance

The document "A Guide to Quantitative Risk Assessment for Offshore Installations" prepared by DNV includes some guidance on gross disproportion and the value of statistical fatalities.

Section 25.8.3 of that document states:-

"The necessary degree of disproportion is generally considered to be low near the negligible criterion, rising to in effect infinity at the maximum tolerable criterion"; and

"In the UK NRPB (1986) criteria, factors of between 1 and 15 are used, depending on the individual risk"

Section 25.8.5 of that document gives a number of examples of expenditure on RRMs and concludes that there is general agreement that the PF should range between 1 and 10.

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This paragraph is being withheld under Exemption 13 of the Code of Practice on Access to Government Information (commercially confidential information).

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A1.4 NORSOK Standard

The NORSOK Standard Z-013 ("Risk and Emergency Preparedness Analysis) includes an annex discussing cost benefit analysis. Section E5.2 of this annex includes information on the valuation of benefits to personnel and the cost of an improvement to Norwegian helicopter based SAR preparedness. These values can be use to derive an implied PF of approximately 2.5. Generally, PFs up to approximately 15 might be justified.


ANNEX 2: CBA examples

A2.1 Introduction

CBA is a technique that provides data to be used in the judgement on whether cost of risk reduction is gross disproportionate or not. It is a judgement and other factors are involved, particularly whether the outcome is so severe that measures are needed to address societal concern (Principles and Guidelines document, paragraphs 34 and 35).

The ratio of costs/benefits (known as the proportion factor) is sensitive to the event frequency, which may be uncertain by an order of magnitude or more. There is therefore little point in expending significant effort over choosing the discount rate or quantifying a value for the remaining life of the plant, as we shall later.

This Annex outlines a simplified approach to CBA that will enable inspectors to take account of the proportion factor and weigh it against risk when judging whether a measure is reasonable practicable or not. If the decision is finely balanced the duty holder should be asked to present more detailed analysis – including a sensitivity analysis. Such requirements are likely to be infrequent.

A2.2 Simple CBA

One way of estimating the proportion factor is to ‘annualise’ the costs and benefits. Suppose a risk reduction measure is equivalent to an annualised cost of £10k per year, and the benefits are equivalent to 0.01 lives saved per year. The cost of preventing a fatality, CPF (see R2P2) is the ratio of these quantities i.e. 10,000/0.01 i.e. £1M. Since HSE generally adopts £1M as the value of preventing a fatality there is no disproportion between the costs and benefits. Since the disproportion must always be gross the measure must be implemented.

A2.2.1 Estimating the annualised costs

First consider the Table below which shows the factor to annualise the cost, C, of a risk reduction measure, when adopting different discount rates (DR) and plant life times. The figures in brackets represent normalised values with respect to a period of 15 year and a DR of 6%. The deviations from the normalising value (0.103) are less than a factor of two; the extremes (0.149 and 0.058) are less than a factor of 3 apart – which is ‘small’, compared with other uncertainties.

Plant life, yrs

DR = 4%

DR = 6%

DR = 8%

10

(1.2)

0.136 (1.3)

0.149 (1.4)

15

0.090 (0.9)

0.103 (1)

0.117 (1.1)

20

0.074 (0.07)

0.087 (0.08)

0.102 (1)

30

0.058 (0.05)

0.073 (0.07)

0.089 (0.08)

Suppose a measure costs £1M and implementation leads to production losses of £15k. However, the duty holder will be able to reduce running costs (lower maintenance costs etc.) by £5k per year for about 25 years – the estimated life of the plant. This ‘benefit’ has to be offset against the costs – see R2P2. Thus for a DR of 6% the annualised costs, based on the annualisation factor of (0.087+0.073)/2 = 0.08 are:

a) annualised cost of measure (see above table)

0.08 x £1M = 80,000

b) loss of production

0.08 x £15k = 1,200

c) reduced operating costs etc.- for simplicity ignore discounting

= -5,000

Net annualised costs

= 76,200

A2.2.2 Estimating the annualised benefits

Before implementation the incident probability is 10-5 per year and results in an average of 8 fatalities. After implementation the corresponding figures are 10-6 per yr. and 2. The damage and clean-up costs would be around £25M before implementation and around £10M after implementation. This is approximately equal to a further 25 and 10 lives respectively, taking the value of preventing a fatality, VPF of £1M. So we are saving the equivalent of (25 + 8)x10-5 – (10 + 2)x 10-6 lives per year i.e. (33 – 1.2)x 10-5 = 31.8x10-5 lives per year.

So the approximate cost of preventing a fatality, CPF is £76,200/31.8x10-5 i.e. ca £240M. The proportion factor = CPF/VPF = 240, which is clearly disproportionate.

This example is based on one submitted by a duty holder. They used a DR of 6% for costs and 4% for benefits, and a VPF of 1.65M and other details. Using their VPF, the CPF becomes 76,200/(23.1-0.8)x10-5 i.e. £341.7M, so the proportion factor is 341.7/1.65 = 207. This is, given the uncertainties, very close to the gross disproportion factor estimated by the duty holder i.e. 174. For the purposes of making a judgement the figures are identical.

One further simplification that can be adopted is to, initially, assume that all harms are averted (and hence not have to spend time doing the ‘situation after’ assessment). If the measure is not reasonably practicable on this basis it is not reasonably practicable at all and can be screened out. If it is marginal or appears reasonably practicable then the ‘situation after’ can be assessed and the analysis refined. Alternatively, a duty holder may just choose to implement the measure for the avoidance of doubt and with a view to spending money on measures rather than analysis to show whether a measure is or is not strictly required.

A2.3 Sensitivity analysis

For the example above, suppose the failure rates and estimates of fatalities are optimistic by a factor of 10. Our estimate of equivalent fatalities (VPF=£1M) is (25+80)x10-4 – (10+20)x10-5 = 102x10-4. So the CPF = £76.2k/0.01 = £7.62M The proportion factor is therefore 7.62. Whether this is grossly disproportionate would depend how realistic the casualty count is, on who was killed (vulnerable populations, etc) and how as these parameters affect societal risk. If 80 people die, the decision will probably hinge on the societal risk issue, and whether scale aversion was factored [5] into the decision on disproportion.

If the revised estimates were judged to be realistic, there would clearly be a need for more detailed analysis and discussions between the HID team and the duty holder before a decision on gross disproportion could be made. But given that the disproportion must always be gross, very convincing arguments from the duty holder would be needed. Tools like ARIcomah may need to be used with an appropriate aversion index and more detailed CBA to get a better estimate of the proportion factor when aversion is considered.

A2.4 Conclusions

A simple approach to CBA has been presented that only requires a hand calculator. It does not give any credit for scale aversion, which could increase the proportion factor that would be regarded as gross. It is recommend to HID as a quick way of screening out measures that are not reasonably practicable.

Careful consideration of what is a cost and what is a benefit is needed.

When decisions fall into a grey area and there is appreciable societal risk, ARIcomah could be used to assess the influence of scale aversion on the proportion factor and aid the judgement on gross disproportion.

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[1] See I.L. Hirst and D.A. Carter A "worst case" methodology for obtaining a rough but rapid indication of the societal risk from a major accident hazard installation, Journal of Hazardous Materials, Volume 92, Issue 3, 10th June 2002, pages 223-237

This is based on F-N societal risk plots having a slope of –1, which is supported by past incident experience.

[2]It might be impractical to ask Duty Holders to perform case specific demonstrations for all identified events immediately. A more pragmatic option would be to insist that the "representative set "or "safety critical events" are considered now with the remaining risk generators being subject to scrutiny in a rolling program, leading up to the time of the next safety report submission.

[3]Mark Middleton & Andy Franks "Using Risk Matrices", The Chemical Engineer, September 2001, pp. 34 – 37

[4] The full methodology is described in the paper by Hirst and Carter (see footnote 1 for full reference).

[5] See Hirst and Carter paper (see footnote 1 for full reference).

This guidance is issued by the Health and Safety Executive.  Following the guidance is not compulsory and you are free to take other action.  But if you do follow the guidance you will normally be doing enough to comply with the law.  Health and safety inspectors seek to secure compliance with the law and may refer to this guidance as illustrating good practice.

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