Health and Safety Executive

Appendix 3 - BP Initiatives and investigation BP Incident investigation

In response to each of the incidents BP carried out their own independent investigations which were lead by BP senior managers with appropriate experience based at other BP sites throughout the world. BP followed in-house procedures which required an investigation of incidents of this nature to be carried out and followed internal guidelines for nature and scope of the investigations.

Additional expertise was draughted into the investigation teams either from within the BP organisation or externally if appropriate expertise was not available within (for example an independent specialist in condensation induced water hammer was contracted to provide specialist advice in the MP steam main rupture incident).

Although the focus of the BP incident investigations was different from that of the HSE investigations there was close cooperation between the incident investigation teams and a sharing of information. There was generally a close agreement between the findings of the different investigation teams.

In response to the findings of the BP incident investigation teams the Complex carried out the following actions for each of the incidents.

Power distribution failure
  • BP operating teams conducted appropriate risk assessments before re-establishing power circuits and re-starting plants;

  • BP set up a new Power Systems team, responsible for power generation, power distribution and power systems development across the whole of the Complex. The work was previously carried out by a number of separate groups.

MP Steam Main Rupture
  • BP repaired all the damage immediately;
  • BP launched an extensive inspection and pressure testing programme to ensure the integrity of the entire steam system on the South Side of the Complex;
  • BP checked the design, installation and operation of steam traps around the culverts before recommissioning;
  • BP set about improving the pumping and condensate draining arrangements in the Power Station, to prevent future flooding of the culverts,
  • BP reviewed their procedures for the safe operation and maintenance of steam lines and implemented a full training programme for staff. Including a procedure for inspections following steam system upsets.
FCCU Fire
  • BP operations and inspection teams checked all plants to verify that all pipework support complied with BP engineering standards;
  • BP issued a new emergency response site wide procedure to address  handling asbestos and ceramic fibres during emergencies;
  • BP decided that the FCCU would remain shut down until the Complex had completed a full review of all future options.

Further details of BP’s response to the incidents can be found from the BP website (www.bp.com).


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23.03.10