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Applied Industrial Systems Ltd.

logo for Applied Industrial Systems Ltd.

Applied Industrial Systems Ltd (AIS) specialises in the creation and provision of software and control systems to a diverse client base across the transport, infrastructure and manufacturing sectors. The company is owned and managed by its Directors and has offices in London and Manchester, employing twelve people, including engineers, electricians and designers.

Projects range from tunnel life safety systems to efficiency monitoring in the food and manufacturing industries.  The safety systems for the Dartford River Crossing is a key project for which AIS provide 24 hour support and which involves working in a variety of challenging environments.

View from the pylon on the QE Bridge at Dartford taken during a survey for a structural monitoring project

Charlotte Kasner has worked for the company for more than three years, which includes responsibility for managing health and safety and ensuring continuing external certification to OHSAS 18001.

‘’I had a broad understanding and experience of risk management and control from many years of working as a performer in theatre and television and a tutor in the equine industry.  The environments in both those sectors are high risk from a health and safety point of view, and can be dangerous if not managed effectively.’’ 

’ It was clear when I arrived at AIS that health and safety was an absolute priority for everyone in the company and deeply ingrained in the working culture.  It is a standing agenda item at the weekly conference call between our London and Manchester offices, our monthly management meetings and at our quarterly senior management meetings. As well as undertaking regular reviews of the overall work plan to ensure that all projects adhere to the highest health and safety standards, we enable anyone in the company to raise health and safety matters at any point, whether in a formal meeting or informally, and to request training if required’’.

The company had achieved ISO 9001 and Safe Contractor status before Charlotte arrived and her first task was to manage the certification against the British Standard Occupational Health and Safety Standards, OHSAS 18001 and to ISO 14001.

Checking equipment at Dartford

‘’ I found the HSE web site enormously helpful in this regard: the guidance is clear and concise and helped me to address the real risks to the health and safety of our staff in an effective and proportionate way, as well as providing an overview of pertinent legislation and regulations.  We were able to achieve certification within 6 months and without having to employ the services of an external consultant.  I have made sure that we operate the OHSAS standards in a practical way. We don’t just ‘tick boxes’ but approach each project individually by assessing the risks involved, keeping track of activities and changes and then analysing the project after commissioning to see where we can make improvement or learn from good practice’’.

Members of staff work away from the office all of the time in a wide range of environments, where they face many different risks.

‘’Although our staff are required to comply with the risk assessments and controls established by the major contractor on a site, we employ our own controls and measures for each project.  We add a health and safety checklist to each project to ensure that specific risks have been considered well in advance, often at the design stage, after which health and safety is managed dynamically.’

I also maintain an electronic directory which includes downloads of advice and guidance that anyone in the company can access, including remotely when working on site. This ranges from the latest advice from the HSL(Health and Safety Laboratory) on grip for safety footwear to the Manual Handling Regulations and guidance on fatigue.

‘’Being well prepared before beginning work on a new project means that our staff know what to expect of good health and safety practices and are confident to express a challenge if on site standards fall short. There have been instances where teams from other companies have not always worked to the highest standards and this will be addressed on site at the time via the site supervisor and then fed back to our monthly meetings and, if necessary the client. All our staff know not to commence or continue work if they have any health and safety concerns and they can be confident of support throughout AIS, including from the highest levels.’

Testing a valve on a fire misting pump

Of course, health and safety policies and processes are only effective if they work in practice.  AIS’s safety record is of one ‘near miss’ in twenty years which resulted in a review and changes to procedures in that area.

‘’As a small business within the supply chain for large projects, we are always keen to be involved with the other players.  One of our clients, for instance, uses a ‘Zero Harm’ committee to enable contractors to communicate with each other to improve health and safety on site. This is an excellent way of ensuring that risks are identified and information shared in a non-accusatory environment. We have seen a real benefit in this approach and have recommended using similar channels of communication to other clients. By working together and understanding each other’s roles, we can help to make sure our employees and employees of other companies are kept safe at work.’’

Charlotte’s role has proved to be an asset to the company and allowed them to manage health and safety in house, without having to use an external consultant. She has co-ordinated all aspects of health and safety, using HSE’s guidance to make sure the correct processes and procedures are followed. New clients can see that AIS takes health and safety seriously across a range of industries and most importantly, employees can be confident that the company is absolutely committed to keeping them safe in every work environment.

Commissioning large-scale oven control equipment in Norway

Further related guidance

Updated 2015-11-24