Health and Safety Executive

Estimating metabolic rate

Metabolic rate can be estimated using either tabulated values as given here, or alternatively by referring to British Standard BS 8966

Level Method Accuracy Inspection of the workplace
I A – Classification according to kind of activity Rough information where the risk of error is very great Not necessary
  B – Classification according to occupation   Information on technical equipment, work
II A – Use of tables of group assessment High error risk; accuracy ± 15% Time study necessary
  B – Use of estimation tables for specific activities    
  C – Use of heart rate user defined conditions   Not necessary
III Measurement Risk of errors within the limits of the accuracy of the measurement and of the time study; accuracy ±5% Time study necessary

Classification of metabolic rates by activity.  (ISO 8996)

Class Mean metabolic rate  (Wm-2) Example
Resting 65 Resting
Low 100 Sitting at ease/standing
Moderate 165 Sustained hand/arm work
High 230 Intense work
Very high 290 Very intense to maximum activity

Classification by occupation.  (Examples from ISO 8996)

  Occupation Metabolic rate (Wm-2)
Craftsmen:    
  Bricklayer 110  to  160
  Carpenter 110  to  175
  Glazier 90    to  125
  Painter 100  to  130
Agriculture:    
  Gardener 115  to  190
  Tractor driver 85    to  110
  etc.  

Calculation of average metabolic rate over a period where a number of tasks and activities are carried out.  (BS EN 8996).

  Duration (s) Metabolic rate (Wm-2)
Walk in factory 4 km h-1 35 165
Carry sack of 30 kg 50 250
Standing 25 70
Time weighted average  =  200 Wm-2

Estimated Increases in Metabolic rate due to wearing PPE

Increase in metabolic rate due to wearing RPE (W.m-2)
  Resting Low metabolic rate Moderate metabolic rate High Metabolic rate Very high metabolic rate
Safety shoes/short boots 0 5 10 15 20
Safety boots (long) 0 10 20 30 40
Respirator (low/moderate performance e.g. P1, P2) 5 10 20 30 40
Respirator (high performance e.g. P3) 5 20 40 60 80
Self contained breathing apparatus 10 30 60 95 125
Light, water vapour permeable chemical coverall (e.g. Disposable) 5 10 20 30 40
Chemical protective water vapour impermeable PPE e.g. polyvinyl chloride (PVC) with hood, gloves and boots 10 25 50 80 100
Highly insulating, water vapour semi-permeable clothing e.g. fire-fighter’s helmet, tunic, over trousers, gloves and boots 15 36 75 115 155

According to BS 7963, the following needs to be considered:

  • Metabolic rate values have been rounded off to the nearest 5 W.m-2.
  • Respirator classification defined in BS EN 143 (1991).
  • As can be seen from the estimated increases in metabolic rate, very high metabolic rate cannot be maintained when wearing some forms of PPE.  Here job redesign would be necessary if engineering controls were not possible.
  • Do not add footwear induced increase in metabolic rate for sedentary tasks.
  • If more accurate methods of obtaining metabolic rate values are required, refer to BS EN 8996.
  • If metabolic rate is measured instead of estimated, corrections for the increased metabolic rate are not necessary.

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06.05.09